Top 10 Double Facer Manufacturers in The USA 2026

The Double Facer Corrugated Machineis the heart of any corrugator line. Positioned after the glue machine, it applies heat and pressure to bond the single-face web with the outer liner, forming finished corrugated board. The quality of your Double Facer Corrugated Machinedirectly affects board flatness, bonding strength, and overall production efficiency.

For box plants in the United States, choosing the right Double Facer Corrugated Machinemanufacturer is a critical decision. This article profiles ten leading manufacturers that supply the U.S. market, based on their technology, market presence, service capabilities, and industry reputation.

Before diving into the list, it helps to understand what separates a reliable Double Facer Corrugated Machinesupplier from the rest. Based on industry standards and buyer feedback, key evaluation criteria include:

The manufacturers listed below all serve the U.S. market with varying strengths across different production requirements.

1. Fosber America, Inc.

Headquarters: Green Bay, Wisconsin (U.S. headquarters)

Parent Company: Fosber Group (Italy)

Years in USA: 25+ years

Key Markets: North America, global

Fosber is widely recognized as the leading corrugated machinery manufacturer in North America . Their Express 400 DoubleFacer is a flagship product, designed for high-speed operation up to 1500 ft/min with working widths of 98″ or 110″ .

Key Products:

• Express 400 DoubleFacer: High-speed machine with cast iron hot plates, automatic width adjustment, and recipe-based control. Hot-plate steam pressures range from 7-220 psi, available in 9 to 20 plate configurations .
• Quantum Line DoubleFacer: Designed specifically for high-graphics micro-flute applications, with compact dimensions ideal for plants with limited space .
• Compact Line DoubleFacer: Cost-effective solution with speeds up to 1000 ft/min, suitable for traditional box plants .

Strengths:

• Largest installed base of corrugators in North America
• Allen-Bradley electronics standard on 400 Line machines
• Extensive service network across the U.S. with regional sales managers covering West Coast, Northeast, Midwest, Southeast, and Canada
• Syncro automatic control system for precise process management

Typical Specifications:

• Speed: Up to 1500 ft/min
• Width: 98″ or 110″
• Hot plates: Cast iron, 9–20 plate configurations
• Steam pressure: 7–220 psi
• Shoe system: Hydraulic "cammed" system with full-width shoes

2. BHS Corrugated North America

Headquarters: Weiherhammer, Germany (global); Knoxville, Tennessee (U.S. location)
Years in Business: Founded 1717; corrugator production since 1960
Key Markets: North America, Europe, Asia, South America

BHS Corrugated is the world's largest corrugated machinery manufacturer, with a significant presence in the U.S. market. The company maintains a manufacturing and service facility in Knoxville, Tennessee, specializing in corrugating rolls and providing service support for North American customers .

Key Products:

• Double facers integrated into complete corrugator lines
• High-speed machines with advanced thermal control
• Available with various hot plate configurations and belt systems

Global Manufacturing Footprint:

• Weiherhammer, Germany: Main production facility for double facers, Modul Facers®, and corrugating rolls; over 1,400 employees; certified ISO 9001 and ISO 50001
• Tachov, Czech Republic: Produces double facers, glue units, and stackers; 300 employees
• Shanghai, China: Full corrugator production including double facers; 543 employees
• Knoxville, Tennessee, USA: Corrugating roll production and service center; 40 employees

Strengths:

• Global leader with unmatched R&D resources
• ISO-certified manufacturing across multiple facilities
• Comprehensive lifecycle services and spare parts network
• Strong presence in the U.S. through Knoxville service center

Typical Specifications:

• Speed: Up to 1,500+ ft/min on high-end configurations
• Width: Available up to 110″ (2800mm)
• Hot plates: Advanced thermal design for uniform heat distribution

3. MarquipWardUnited (BW Papersystems)

Headquarters: Phillips, Wisconsin, USA
Parent Company: Barry-Wehmiller
Years in Business: 60+ years
Key Markets: North America, global

MarquipWardUnited is a U.S.-based manufacturer with deep roots in the American corrugated industry. Now part of BW Papersystems, the company offers a full range of corrugating and finishing equipment, including double facers designed for North American production requirements.

Key Products:

• Double facers integrated into complete corrugator lines
• Heavy-duty construction for demanding U.S. production environments
• Advanced control systems with recipe management

Strengths:

• U.S.-based manufacturing and engineering
• Strong service network across North America
• Integration with other BW Papersystems finishing equipment
• Long history in the American corrugated market

Typical Specifications:

• Speed: Up to 1,200–1,500 ft/min depending on configuration
• Width: 87″–110″ (2200–2800mm)
• Hot plates: Multiple zone configurations available

4. AGNATI Group

Headquarters: Vimercate (MB), Italy
U.S. Presence: AGNATI America (Chicago area)
Years in Business: 70+ years
Key Markets: North America, Europe, Asia, Latin America

AGNATI is a major European corrugated machinery manufacturer with a well-established presence in the U.S. market. The company is known for innovative Double Facer Corrugated Machinedesigns focused on energy efficiency and board quality.

Key Products:

• Quantum Double Facer: High-speed machine with advanced thermal management
• Energy-saving designs that reduce steam consumption
• Full corrugator lines with integrated control systems

Strengths:

• Strong focus on energy efficiency and sustainability
• Advanced thermal control technology
• U.S. service and support through AGNATI America
• Global reputation for innovation

Typical Specifications:

• Speed: Up to 1,400 ft/min
• Width: Available up to 110″
• Hot plates: Patented thermal design for uniform heat distribution

5. Mitsubishi Heavy Industries America (MHIA) – Corrugating Machinery

Headquarters: Hiroshima, Japan
U.S. Location: Hunt Valley, Maryland
Years in Business: 130+ years (parent company)
Key Markets: North America, Asia, Europe

Mitsubishi Heavy Industries brings Japanese precision engineering to the corrugated machinery market. The company's corrugating machinery division is well-established in the U.S., offering complete corrugator lines including advanced double facers.

Key Products:

• 50 Series Corrugator: High-speed, high-precision machine
• 60 Series Corrugator: Advanced automation and energy efficiency
• Double facers with patented thermal control systems

Strengths:

• Japanese engineering and quality standards
• U.S. manufacturing and service center in Maryland
• Advanced automation and control systems
• Strong reputation for reliability and precision

Typical Specifications:

• Speed: Up to 1,500 ft/min
• Width: Up to 110″ (2800mm)
• Control: Advanced PLC with recipe management

6. K&H Machinery (K&H Equipment Company)

Headquarters: Charlotte, North Carolina, USA
Years in Business: 30+ years
Key Markets: North America

K&H Machinery is a U.S.-based manufacturer specializing in corrugated equipment, including double facers for mid-range and specialty applications. The company focuses on providing cost-effective solutions for American box plants.

Key Products:

• Double facers for medium-speed corrugator lines
• Rebuilt and upgrade solutions for existing corrugators
• Parts and service support for multiple brands

Strengths:

• U.S.-based manufacturing and engineering
• Cost-effective solutions for smaller and mid-sized plants
• Strong focus on after-sales support
• Expertise in equipment upgrades and retrofits

Typical Specifications:

• Speed: Up to 800–1,000 ft/min
• Width: Custom configurations available
• Focus on reliability and ease of maintenance

7. J&L Industries (J&L Machinery)

Headquarters: Charlotte, North Carolina, USA
Years in Business: 50+ years
Key Markets: North America

J&L Industries has a long history serving the American corrugated industry. The company provides double facers and corrugating equipment focused on reliability and practical automation for U.S. box plants.

Key Products:

• Double facers for standard corrugator lines
• Rebuild programs for existing double facers
• Parts and service for multiple equipment brands

Strengths:

• Deep U.S. manufacturing roots
• Practical automation without unnecessary complexity
• Strong service network in North America
• Competitive pricing for mid-range equipment

Typical Specifications:

• Speed: Up to 800–1,000 ft/min
• Width: Standard configurations up to 98″
• Focus on durability and serviceability

8. Great Lakes Corrugated Machinery

Headquarters: Cleveland, Ohio, USA
Years in Business: 25+ years
Key Markets: North America

Great Lakes Corrugated Machinery specializes in providing corrugated equipment solutions for the North American market. The company offers double facers as part of complete corrugator lines, with a focus on service and support.

Key Products:

• Double facers for new corrugator installations
• Equipment rebuilds and upgrades
• Comprehensive parts inventory

Strengths:

• U.S.-based operations
• Strong regional service presence
• Expertise in existing facility upgrades
• Practical solutions for mid-market plants

Typical Specifications:

• Speed: Up to 800–1,000 ft/min
• Width: Up to 98″ (2500mm)
• Focus on quick installation and startup support

9. Isowa Corporation – USA Service

Headquarters: Nagoya, Japan
U.S. Presence: Isowa North America (Chicago area)
Years in Business: 60+ years
Key Markets: Asia, North America, global

Isowa Corporation is a major Japanese corrugated machinery manufacturer with a strong presence in Asia and growing presence in North America. The company's double facers are known for precision engineering and advanced automation.

Key Products:

• Full corrugator lines including double facers
• High-speed machines with advanced control systems
• Energy-efficient designs

Strengths:

• Japanese engineering and manufacturing quality
• U.S. service and support through Isowa North America
• Strong reputation in Asian and export markets
• Advanced automation features

Typical Specifications:

• Speed: Up to 1,200–1,400 ft/min
• Width: Up to 98″–110″
• Control: Advanced PLC with touchscreen interface

10. Tien Chin Machinery (TCM) – USA Distribution

Headquarters: Taichung, Taiwan
U.S. Presence: Distributor network
Years in Business: 30+ years
Key Markets: Asia, North America, South America

Tien Chin Machinery (TCM) is a well-established Taiwanese manufacturer of corrugating equipment. The company has built a reputation for reliable, cost-effective double facers suitable for a wide range of production environments, with growing distribution in the U.S. market.

Key Products:

• Double facers for standard and high-speed corrugators
• Complete corrugator lines
• Spare parts and consumables

Strengths:

• Cost-effective solutions
• Reliable performance for mid-range production
• Growing U.S. distribution network
• Strong reputation in Asian and export markets

Typical Specifications:

• Speed: Up to 800–1,000 ft/min
• Width: Up to 98″ (2500mm)
• Focus on value and reliability

To help you quickly compare these manufacturers, here's a summary table based on typical market positioning:

To help you evaluate different manufacturers, here's a brief overview of Double Facer Corrugated Machinetechnology and what to look for:

Heating Section

• The heating section bonds the single-face web to the outer liner. Key features to consider:
• Hot plate material: Cast iron plates offer superior heat retention
• Number of zones: More zones allow better temperature control across the web width
• Steam pressure range: Wider range provides flexibility for different board grades
• Shoe pressure system: Full-width shoes distribute pressure evenly

Cooling Section

• After heating, the board must be cooled to prevent warping:
• Natural cooling: Simple, lower cost
• Forced cooling: Fans or cooling plates for higher speeds
• Length: Longer cooling sections accommodate higher speeds

Belt System

• The conveyor belt carries the board through the double facer:
• Belt material: Different materials for different temperature ranges
• Tracking system: Automatic tracking prevents belt damage
• Tension control: Proper tension ensures consistent board quality

Control System

• Modern double facers feature advanced controls:
• Recipe storage: Save settings for different board combinations
• Automatic setup: Reduce changeover time
• Remote diagnostics: Troubleshoot issues without on-site visits

With multiple strong options serving the U.S. market, narrowing down the choice comes down to your specific needs. Here's a decision framework:

1,Define your production profile

• What's your daily board volume (MSF)?
• What's your target operating speed?
• What board grades do you run most often?
• What widths do you need?

2,Match technology to your requirements

• High volume, high speed → Fosber, BHS, MarquipWardUnited, Mitsubishi
• Energy efficiency focus → AGNATI
• Mid-range, cost-conscious → K&H, J&L, Great Lakes, Tien Chin
• Micro-flute/specialty → Fosber Quantum, AGNATI

3,Consider integration requirements

• Are you building a new corrugator or upgrading an existing one?
• Does the Double Facer Corrugated Machineneed to match existing wet end or dry end equipment?
• What control system integration is required?

4,Evaluate after-sales support

• Does the manufacturer have local service in your region?
• What's their spare parts availability and lead time?
• Do they offer remote troubleshooting?
• What training programs are available?

5,Review references and installations

• Ask for customer references with similar production profiles
• Visit operating installations if possible
• Request performance data for similar applications

6,Get expert input

• If you've gone through the steps above but still have questions about which specifications matter most for your specific production profile, [contact our team]. We provide free, no‑obligation equipment consultations for corrugated box plants-helping you match machine capabilities to your actual production numbers.