Your Trusted Auto Splicer Supplier for Corrugator Lines
Established in 2014, UltraMech specializes in the research, design, and manufacturing of high-speed automatic paper roll splicers for corrugated paperboard production lines. Engineered for seamless zero-tail splicing at high line speeds, our auto splicers eliminate downtime during roll changes, significantly reduce paper waste, and boost overall corrugator efficiency. Combining robust mechanical structures with precise tension control systems, we deliver reliable, continuous splicing performance for paperboard packaging manufacturers worldwide.
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Corrugated Machine Auto SplicerThe Corrugated Machine Auto Splicer enables seamless roll changes without stopping production. Eliminate manual splicing, minimize costly downtime, and maximize machine efficiency. Ensure continuous
Why Choose Us
1. High Splicing Success Rate & Paper Savings
Engineered with high-precision tension control and fast-response cutting mechanisms, our auto splicers achieve a splicing success rate of over 99% with near-zero tailing. This ensures uninterrupted high-speed corrugator operation and significantly reduces raw paper waste.
2. Rigorous Quality & Factory Testing
Every auto splicer undergoes strict quality checks from raw component inspection to final dynamic trial runs. We rigorously test mechanical stability, sensor accuracy, and pneumatic response under simulated production conditions before shipment to ensure plug-and-play reliability.
3. Seamless Line Integration & Global Support
Designed for versatile compatibility, our splicers easily integrate with various corrugator line widths and speeds. Backed by our experienced engineering team, we provide customized installation guidance, complete technical documentation, and 24/7 remote video support.
Key Advantages of Automatic Paper Roll Splicers
Maximized Corrugator Productivity
Enables continuous, high-speed operation by automating paper roll changes, completely eliminating line downtime and boosting overall output.
Near-Zero Paper Waste
Features precision "zero-tail" splicing to maximize paper roll utilization, significantly reducing the long tail waste typical of manual roll changing.
Precision Web Tension Control
Utilizes digital servo systems to maintain constant tension during high-speed splicing, effectively preventing paper web wrinkles and flute fractures.
Flawless Joint Quality & Alignment
Delivers smooth, secure, and perfectly aligned paper splices, ensuring consistent corrugated cardboard quality and downstream stability.
Reduced Labor & Enhanced Safety
Lowers labor intensity and improves workplace safety by replacing hazardous manual roll changing with fully automated operations.
Seamless Line Retrofit & Integration
Engineered for high compatibility, easily integrating with both existing and new corrugated paperboard production lines.
Technical Specifications of Auto Splicer
| Product Name | Automatic Paper Roll Splicer |
| Splicing Speed | 150–350 m/min |
| Max. Paper Web Width | 1800mm / 2200mm / 2550mm |
| Paper Grammage Range | 80–450 g/m² |
| Max. Paper Roll Diameter | 1500mm / 1800mm |
| Control System | PLC & Servo Tension Control System |
| Working Air Pressure | 0.6–0.8 MPa |
| Splicing Success Rate | ≥ 99.5% |
| Power Supply / Voltage | 380V, 50Hz (Customizable for 220V/415V) |
Key Features of Automatic Paper Roll Splicers
- Smart PLC & Intuitive HMI Control
Powered by industrial PLC automation and a user-friendly HMI (Human-Machine Interface) touch screen, allowing operators to monitor real-time splicing status and easily adjust operational parameters.
- High Splice Reliability (>99% Success Rate)
Engineered with an integrated material clamping and precision cutting system, achieving single-step, high-speed splicing with a verified success rate of over 99%.
- Maintenance-Free Tension Control & Smooth Operation
Utilizes maintenance-free magnetic clutch technology paired with precision damping rollers to maintain constant paper web tension, ensuring smooth chain-walk operation and preventing paper tears.
- True Zero-Tail Splicing (Minimal Waste)
Minimizes paper roll waste with true zero-edge splicing—requiring only a 3mm glue zone between the incoming and running webs, dramatically reducing material costs and downstream machine downtime.
Applications of Splicers
- Seamless Paper Transition
Automatically joins the end of an expiring roll with a new roll in corrugated board production.
- Zero Downtime
Eliminates operational pauses during roll changes, maximizing line productivity.
- Continuous & High-Speed Operation
Ensures reliable, high-precision splicing for uninterrupted manufacturing.
Key Components of Automatic Splicer
Splicing Head & Cutting System
Cuts the expiring roll and bonds the new roll with an ultra-short tail joint to minimize paper waste.
Closed-Loop Tension Control
Maintains consistent web tension via advanced servo control to prevent paper breaks at high speeds.
Roll Preparation Unit
Enables inline tape application and precise alignment while the current roll is running.
Laser / Photoelectric Sensor
Detects expiring roll diameter in real time to trigger automatic splicing at the precise moment.
Drive & Control System (PLC & Servos)
Coordinates roll speed, splicing timing, and tension, with touch-screen diagnostics.
Accelerator & Festoon Management
Synchronizes new roll speed with the running web before splicing to prevent misalignment.
Pneumatic Actuation System
Powers pneumatic cylinders and air bellows for rapid clamping and smooth splicing execution.
Automatic Paper Guide & Feeder
Ensures straight paper feeding and perfect alignment with the running web.
Packaging, Shipping & Payment
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Package |
Tray |
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Shipping |
Sea Freight |
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Payment |
T/T, L/C |
FAQ
As one of the most reliable splicer manufacturers and suppliers in China, we offer a wide range of products with superior quality. Please rest assured to wholesale high-grade splicer at low price from our factory.
splicer, Corrugated Machine Auto Splicer
