Your Professional Splicer Supplier

 

 

Our goal is to become your reliable partner in the cardboard production line in China. Established in 2014, UltraMech specializes in theresearch, development, and design of non-standard automation equipmentandautomation control systems. We are a leading manufacturer and supplier of Carton Production Lines in China. We are committed to applying advanced manufacturing technologies and strict quality control standards to every product. Our products are quality-assured, making us a dependable choice for long-term cooperation.

 

 
 
Why Choose Us
 

Experienced Engineering and Production Team:

Our team consists of experienced mechanical engineers, CNC programmers, quality inspectors, and production technicians with extensive knowledge in precision machining and industrial manufacturing.

Strict Quality Management System:

Strict Quality Management System: Quality control is implemented throughout the entire manufacturing process, from raw material inspection and process monitoring to final dimensional verification and packaging inspection.

Customized Manufacturing Solutions:

We provide customized machining solutions based on customers’ drawings, application requirements, and industry standards. Instead of offering only standard production services, we participate in product optimization by evaluating material selection, machining methods, structural feasibility, and production efficiency.

 

Advantages of Splicer

 

 

Increased productivity: Enables non-stop, high-speed operation by automating roll changes, eliminating the need to stop the corrugator, and increasing total output.

 
 

Reduced material waste: Minimizes waste with "zero-tail" splicing, ensuring paper rolls are almost completely used and reducing the long tails common with manual splicing.

 
 

Constant tension control: Features, such as digital servo systems, maintain stable tension during splicing to prevent web wrinkles and flute fractures.

 
 

Enhanced quality: Ensures a smooth, secure connection without misalignment, leading to higher-quality corrugated cardboard.

 
 

Reduced labor: Lowers labor costs and improves operator safety by removing the need for manual, manual splicing.

 
 

Easy integration: Designed for high compatibility with existing corrugated production lines.

 

 

Specification of Splicer

 

Product Name

Corrugated Machine Auto Splicer

Brand

Ultra Pack

Place of Origin

China

Speed

400-280m/Min

Maximum Paper Width

2550mm

Voltage

380V/220V/As Requested

Key Words

Corrugated Machine Auto Splicer

 

Features of Splicer
 

Operated via PLC automation and a user-friendly HMI(Human-Machine Interface) touch screen for simplified management. Engineered for exceptional splice reliability: >99% success rate.

 

Automated operation powered by maintenance-free magnetic clutch technology. Equipped with damping roller to ensure smooth chain-walk operation. Minimizes material waste with true zero-edge splicing – only 3mm glue zone needed between incoming and running webs. Integrated system combines material clamping and precision cutting for single-step splicing.

Corrugated Machine Auto Splicer

Application of Splicer

 

Corrugated Machine Auto Splicer

The automatic splicer is mainly used for seamless paper roll transitions in corrugated board production. Splicers automatically join the end of an expiring roll with the beginning of a new roll, eliminating downtime and enhancing continuous operation.

 

Key components of Splicer

 

 

Splicing Head & Cutting System: Specialized mechanisms that cut the tail of the expiring roll and bond it to the new roll, creating an ultra-short tail joint to minimize waste.
Closed-Loop Tension Control System: Maintains consistent tension throughout the splicing process to prevent web breaks, using advanced servo control for high speeds.
Roll Preparation Unit: Allows operators to prepare the new paper roll (aligning and applying tape) while the current roll is still running, often featuring specialized alignment rollers and contact bars.
Laser/Photoelectric Diameter Sensor: Detects the diameter of the expiring roll to trigger the automatic splice at the precise moment.
Drive & Control System (PLC & Servos): Servo controllers combined with intelligent PLC systems to coordinate roll speed, splice timing, and tension, often with touch-screen controls for diagnostics.
Accelerator Roll/Festoon Management: Ensures the new roll reaches the speed of the running paper before the splice occurs to prevent misalignment.
Pneumatic/Air Systems: Pneumatic cylinders or air bellows that actuate the splicing mechanism and clamping.
Automatic Paper Guide & Feeder: Ensures the paper feeds straight and aligns with the running web.

 

Other Service of Splicer

 

Package

Tray

Shipping

Sea/Express

Payment

We accept T/T and L/C. For samples or small trial orders

 

FAQ

 

Q: How does an automatic splicer reduce waste?

A: It features a "zero paper tail" design, which cuts, the paper with, minimal, overlap (often 40-50mm), and eliminates long, waste tails, typical of manual, splicing.

Q: What is the success rate of auto splicing?

A: Modern auto splicers are designed for, high, reliability, often achieving over 99% success, rates, when properly maintained.

Q: How are the splices made?

A: Vacuum Adsorption: Often used for easy and accurate paper loading.Cylinder-Controlled Knife: A fast-acting, knife cuts the old, paper, and simultaneously attaches, the new paper using specialized, tapes.

Q: Can it be added to older corrugators?

A: Yes, automatic splicers are, designed for, relatively, easy integration into existing corrugated lines.

Q: What, paper, weights, can be handled?

A: Automatic, splicers, are, versatile, and, can handle, a wide range of paper, types (80-440 g/m²).

As one of the most reliable splicer manufacturers and suppliers in China, we offer a wide range of products with superior quality. Please rest assured to wholesale high-grade splicer at low price from our factory.

splicer, Corrugated Machine Auto Splicer
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