Single Facer
Our goal is to become your reliable partner in the single facer in China. Established in 2014, UltraMech specializes in theresearch, development, and design of non-standard automation equipmentandautomation control systems. We are a leading manufacturer and supplier of Carton Production Lines in China. We are committed to applying advanced manufacturing technologies and strict quality control standards to every product. Our products are quality-assured, making us a dependable choice for long-term cooperation.
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![Single Facer Corrugation Machine]()
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Single Facer Corrugating MachineThe single facer corrugating machine features an advanced negative-pressure design that significantly reduces heat loss, allowing the core paper to be uniformly pressed and firmly adhered to the -
![Corrugating Single Facer]()
Corrugating Single FacerThe corrugating single facer features a positive pressure air cushion paper guide, ensuring high utilization of thermal energy and superior quality in corrugated shaping. -
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Cassette Single FacerThe cassette single facer adopts an advanced negative pressure design, effectively reducing heat loss, ensuring the core paper is evenly pressed and closely adheres to the surface of the corrugating -
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Corrugated Single FacerThis corrugated single facer machine forms the foundation of any modern corrugated board line. It expertly bonds a flat liner sheet to a fluted paper layer, creating the vital single-face board. -
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Single Facer MachineThe single facer machine serves as the core component of the corrugated cardboard production line. It is primarily responsible for pressing corrugated base paper into wavy formations and bonding
Why Choose Us
Experienced Engineering and Production Team:
Our team consists of experienced mechanical engineers, CNC programmers, quality inspectors, and production technicians with extensive knowledge in precision machining and industrial manufacturing.
Strict Quality Management System:
Strict Quality Management System: Quality control is implemented throughout the entire manufacturing process, from raw material inspection and process monitoring to final dimensional verification and packaging inspection.
Customized Manufacturing Solutions:
We provide customized machining solutions based on customers’ drawings, application requirements, and industry standards. Instead of offering only standard production services, we participate in product optimization by evaluating material selection, machining methods, structural feasibility, and production efficiency.
Advantages of Single Facer
Cost-effectiveness and efficiency:
One of the most considerable advantages of single-facer corrugated machines lies in their cost-effectiveness. These machines create high-quality packaging from affordable paper at high speeds and lower power usage, offering cost-effectiveness and efficiency, thus boosting return on investment.
Enhanced packaging strength and protection:
Single-facer corrugated machines, often considered a type of corrugated box manufacturing machine, produce packaging material that offers superior strength and protection.
Versatility in production:
Single-facer corrugated machines, with their versatility, craft various corrugated boards by adjusting flute type and paper grade, enabling customized packaging for diverse product needs.
Eco-friendly and sustainable packaging:
The use of single-facer corrugated machines supports eco-friendly and sustainable packaging. They produce packaging from paper, a renewable resource, and the resulting corrugated boxes are recyclable.
Specification of Single Facer
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Paper Width(mm) |
External Dimensions(L×W×H) |
Weight (T) |
Total Power of Motor(kW |
|
2200 |
5900*2300*2800 |
27 |
69.9 |
|
2300 |
6000*2300*2800 |
28 |
69.9 |
|
2500 |
6200*2300*2800 |
30 |
81.9 |
|
2800 |
6300*2500*2800 |
32 |
101.2 |
Features of Single Facer
Convenient changeover technology: Features two integrated corrugating roll sets. Switch between a/b/c/e/f flutes in under 5 minutes – no component removal needed. Maximizes uptime.
Modular design (select models): Swap roll or module components to handle diverse paper types and production demands quickly.
Touchscreen plc interface: Monitors speed, glue application, and temperature in real-time. Automatically adjusts glue and pressure for optimal bond strength and board flatness.
Variable frequency drive (vfd): Powers a direct-drive, three-point transmission. Offers stepless speed control (0-150 m/min), saving energy and minimizing vibration.
Vacuum paper guidance: High-pressure fans create a stable negative pressure zone for smooth, high-speed sheet travel and reduced marking.
Full hydraulic control: Guarantees consistent corrugation forming and bonding quality. Compatible with corn/potato starch adhesives.
Premium wear resistance: Corrugating rolls feature tungsten carbide spray or hardened chrome-moly steel (hrc 58-60). Guide shafts & preheaters are chrome-plated for high-temperature durability.
Centralized lubrication: Automatic high-temp grease delivery extends bearing life for continuous operation.
Automatic web break protection: Infrared sensors instantly disengage rollers and glue trays upon break detection, preventing jams and damage.
Low-noise & energy saving: Variable speed fans with mufflers cut energy use by 30% and maintain noise levels below 75 db.
Application of Single Facer
Food and beverage packaging: Single facer corrugated machines are essential in the food and beverage industry due to their ability to produce robust and lightweight packaging, protecting goods from damage during transit.
E-commerce packaging solutions: In the thriving e-commerce industry, packaging plays a vital role in product protection and branding. Single-facer corrugated machines enable custom packaging that protects and represents the brand.
Industrial and bulk packaging: These machines play a critical role in large-scale industrial packaging solutions, offering high-speed and efficient production that is indispensable for industries requiring large-volume packaging.
Electronics and fragile item packaging: Single facer corrugated machines offer a robust solution for delicate items like electronics, ensuring they are shielded from potential damage by providing sturdy and protective packaging.
Key components of Single Facer
Corrugating Rollers: Corrugating rollers form the heart of single-facer corrugated machines. They imbue paper with its essential wave-like structure for corrugated cardboard production.
Preheating and Conditioning Unit: Before the paper can be corrugated, it first passes through the preheating and conditioning unit. This component softens the paper by applying heat and moisture, preparing it for the corrugating process.
Gluing Device: The gluing device applies adhesive to the peaks of the corrugated paper. This adhesive, facilitated by meticulous design, helps join the corrugated and flat paper, creating the single-faced corrugated board.
Single Facer Unit: The single facer unit is the nerve center of the entire corrugating process, where the transformation of flat sheets into a corrugated board unfolds.
Pressure Rollers: Pressure rollers are part of the single-facer unit. They exert pressure on the newly formed corrugated board, ensuring a strong bond between the corrugated and flat paper layers.
Steam System: The steam system plays a pivotal role in the efficient operation of single-facer corrugated machines, as it is used to heat the corrugating rollers.
Control Panel: The control panel is the operational hub of the single-facer corrugated machine. It allows for the control of various machine parameters such as speed, temperature, and adhesive application.
Other Service of Single Facer
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Package |
Tray |
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Shipping |
Sea/Express |
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Payment |
We accept T/T and L/C. For samples or small trial orders |
FAQ
As one of the most reliable single facer manufacturers and suppliers in China, we offer a wide range of products with superior quality. Please rest assured to wholesale high-grade single facer at low price from our factory.
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